|
Fulling Mill: Top Flies and
Fly Rods
• Mr Unwin, it's really an honour to be speaking with you. Fulling
Mill is the World Number one producer of top quality fishing flies since
the 1930s. You main manufacturing operation is in kenya, is that correct?
Yes,
our main manufacturing is in Kenya. The industry there was started by my
old friend Denis Whetham in 1932. He helped my father and me enormously
in the early days of our factory (Unwin & Sons) and our UK company (Fulling
Mill). Sadly Denis died a couple of years ago at the ripe old age of 90.
From the outset Denis always wanted to improve the quality of commercial
flies. The baton was taken up by my father, Andy Unwin, when he retired from
the British army in Kenya, and soon after that I set up Fulling Mill to bring
really top quality flies to the public, firstly in UK, then Europe and the
rest of the world. Fulling Mill bought Unwin & Sons from my father,
then built a brand new factory in Kenya where we have around 300 fly
dressers producing flies that I am proud to fish with. At Fulling Mill
we are all
keen fly fishers and have no interest in making or selling anything that
we would not want to use ourselves.
• Your headquarter is in Salfords, Surrey (UK). Is the location in
the UK not too far from the manufacturing plant? In any case, it seems it
works very well and it's just out of surprise that I ask that...
Well, our fly tying factory is about 10,000 km away, right on the equator.
Our rods come from even further away, along with hooks, tippet and so on!
The tying materials we use come from pretty much every corner of the world.
At our headquarters, we hold substantial stocks of all our products including
flies, and also all the raw materials required by our factory in Kenya.
• How many people work there and how long does it takes to train a new
employee in fly tying?
In UK there are just 8 of us. Our subsidiary company in USA (Fulling Mill
Fly Fishing llc) has a team of 4 or 5 people. At our fly factory in Kenya
we employ 300 people. Training of fly dressers is ongoing. To get somebody
to a stage where he or she is able to tie simple production flies generally
takes about 3 months, but the training program is ongoing leading eventually
to some tyers reaching exceptional skills and ability and able to tie the
most complicated and difficult patterns. We receive applications for employment
from so-called trained fly dressers, but they always have to undergo our
training before we allow them to start producing flies for sale.
• As a manufacturer and distributor you sell through a worldwide
network of dealers and one cannot overlook a major distributor like Orvis.
Is Orvis
your biggest dealer?
We custom tie for many companies. We have a close relationship
with some very large companies around the world and count many top brands
amogst our
customer base. We also supply flies under our own brand throughout the world,
and it is a brand that is proving very popular and succesful.
• Who are your close competitors?
We tend to concentrate upon of business rather
than worry too much about other companies. There are many fly manufacturers
in the world, but we are
probably the only one who actually owns our own factory 100%. We don’t
buy in from other factories; what we sell is what we proudly make ourselves.
• You were recently at the first Tackle Trade World Fair
in Amsterdam (9-11 August 2008), a new kind of strictly trade-only event
with
more than 130
exhibitors from over 30 countries . Was it a profitable moment? Would
you recommend it to other players in the fishing tackle business?
Whether to exhibit or not to exhibit at a trade show is ultimately down
to each individual buisiness. Our experience of the organisers of the TTW
Fair is that they run a very good exhibition and are uniquely positioned
to ensure visitor numbers. We were not let down, and the show was a success
for us.
•
I noticed (correct me if I am wrong) that the major players like
Shimano, Bradley and Co, Pure Fishing, Rapala were not at the Amsterdam fair
while
other players like yourself, St. Croix, Petitjean, Matagi, Pacific Bay, REC,
Harrison, Benecchi, Daiwa were present. It seems that (with the bexception
of Daiwa and a few more ) the big corporate world was missing while the "smaller",
often family run, quality tackle business and all the emerging new companies
(Daiwa itself is famous for its innovation spirit) were eager to mark the
moment. Is this perhaps a sign of our time where the "big shots" trust
more other channels of communications or is there any other, maybe more simple
explanation of this pattern, in your opinion?
I think that many of
the "big shots" are more conservative about
supporting a new show. For them, with large displays and lots of staff, it
can be a very expensive business. Many had also previously exhibited at EFTTEX
(European Fishing Tackle Trade Exhibition) in Rome a few weeks earlier and
are specifically looking for distributors (which EFTTEX says it delivers).
I feel certain that one of these two shows will eventually emerge as the
principal showcase for Europe and that in due course the trade will come
together at a show that provides for both small and large companies.
• I read with interest the latest TT Survey where it was indicated
that Russia and Turkey are today the most interesting markets for expansion
while other
more "mature" countries are stagnant in growth. On the other side,
countries like Ukraine and Turkey with very low wages and strategic geographical
position could be seen as an altrenative to China and Asia for manufacturing
plants. Rapala, is for instance expanding their operation in Russia while
closing down in Ireland. Do you see this pattern, too in other sectors?
I
am not really qualified to comment on this. With our manufacturing base primarily
in Africa, and our worldwide market, we don’t see any market
as stagnant. The industry is very fragmented, and whilst there may be little
growth, there are companies coming and going in our sector leaving ways open
for established businesses like ourselves who have a pedigree of high quality
and great service.
• Let's talk about your fly rods. When did you start making them?
And where?
We started some years ago, worked very closely with an American
company on design, and then had our rods made in the Far East. We have developed
them since then, with the help of some very famous fly fishers from around
the world.
•
The fly rods also come in 4 and even 6 pieces (salmon series). Clearly, this
is aimed at travelling anglers. How do these rods perform in term of sensitivity
and how did you diminish the drawback of so many pieces?
Actually, the 4 piece
rods are not specifically designed as travel rods (we have 6 piece rods for
that, including our salmon rod). It is simply a
matter of convenience. They fit in car boots easier, they are easier to carry
around generally, and with the high quality materials these days, there is
little if any diminished performance. Indeed, I would challenge anyone to
even notice the number of pieces when they are fishing. Having said that,
our very inexpensive 2 piece Classic FM rods perform exceptionally well.
• Who is designing the rods and which blanks do you use? Do all sections
make use of a combination of graphite and titanium?
Nowadays, the blanks are
unique to us. They are IM6 graphite (which doesn’t
break as readily as IM8) and we have a series which includes a titanium finish
which adds to the toughness whilst reducing diameter and weight. Design is
a a combined effort by our in-house team of fly fishing experts, and a team
of Fulling Mill friends around the world.
•
The price of these fly rods (about $110 - $280 ; $450 for the 15' , double
handed salmon fly rod) is really affordable to many anglers and yet the quality
is reportedly equal to higher priced fly rods. Which market are you targeting
and how would you explain the price difference?Our rods are probably
not expensive enough to be fashionable! But then, we think that many rods
on the market today are grossly over priced, and
bought mainly because people think they must be better at that price. We
know what our rods cost to make, we know what we must sell it for, and we
set our prices accordingly. We think that some other brands might be pricing
up rather than down. It is my opinion that rod prices appear to double with
every 10% improvement in the fittings. Our fittings are good quality, but
we don’t use nickel silver and special engravings! My experience is
that fish are never impressed by trappings of wealth, and the people who
are tend to buy a so-called quality brand because they can show it off to
others. I am afraid that I am not particularly impressed with something because
it cost more!
•
What kind of warranty do they have?
Lifetime original owner
who (currently) would pay UK£20 to cover
the handling and postage charges for each section of a rod that is returned
to us for repair or replacement.
•
What about your fly lines, leaders and tippets? are they made in-house?
Some
knotted leaders are made in house using our own brand tippet. There are few
manufacturers who can make good fly lines and tippet and we have
searched those out to supply us with what we want and to our design. Our
tapered leaders are unique, and perform as well or better than a knotted
leader might.
•
Are you planning to enter the fly reel business in the future?
Possibly...
•
Finally, can you give us some suggestions for fresh water areas suitable
for fly fishing in Kenia or Africa that you like? I personally recommend
the Drakensberg mountains in south Africa but I am not an expert....
Africa – a
huge continent with an abundance of fresh water fishing. Black bass abound
everywhere, tiger fish are fantastic on fly. Really, to
recommend anywhere is like saying that a particular beat of a particular
river in a particular country in Europe is the place to go. There are so
many places. In Kenya there are lakes stocked by helicopter with fast growing
and strong rainbows high up on Mt Kenya (14,000ft), rivers in the highland
areas stocked with both rainbows and browns (and reproducing naturally now)
and it is relatively easy to obtain permits and information about these from
the Kenya Wildlife Services. As a member of two excellent fly fishing clubs
in Kenya, I am blessed and privelidged to have access to what I think is
some of the finest fishing in the world. Not that the fish are huge, or in
some cases even plentiful. No, it is the wonderful scenery, the clean air,
and the wildness that captivates me. And some fish too, of course, sometimes
quite big too!
•
Thank you Mr Unwin. Would you like to add anything else for our readers at
the end of our interview?
Thank you for the opportunity you have given me
to talk a little about my company. I hope that the main thing that readers
might take away with
them is that I love my business, but could not do it if I thought that we
could not supply really high quality products. These days it is almost impossible
to pick up a magazine or look on the web without seeing somebody offering
something that they claim is better than anything else. These are mostly
just words. I stand by my product 100%. What you buy is what we at Fulling
Mill use. If it fails (and that is seldom) we will put it right. We listen
very carefully to our customers around the world, and we make changes based
on feedback and actual fishing conditions and performance. It gives me huge
satisfaction to know that in some small way I am sharing in the adventures
of countless fly fishers around the world, and they are using exactly the
same Fulling Mill products that I would choose.

The fulling Mill Website
From Fullin Mill owner and Ceo Mr
Barry Unwin back to the fishing tackle main page
...to the fishing rod manufacturers list.
|