The art and craft of bamboo rod making can be subdivided into the following
steps ( hexagonal , 2 pieces bamboo rod):
Sawing and flaming (optional) the right length of the bamboo culm
Splitting 24 strips from the bamboo culm (the 12 best strips will
be used for the actual rod, the rest 12 will be kept as spare parts in
case of mistakes or breaks)
Flattening of the nodes of the bamboo strips
First rough planing of the bamboo strips in a triangular - isosceles
- shape by hand of a wooden "paralel" Planing Form
Binding together of the bamboo strips and tempering them in the oven
Fine planing (tapering) of the strips with a metal Planing Form
Glueing the finished bamboo strips
Cleaning and removing the glue
Assembling the ferrule
Assembling of the cork handle and of the reel seat
Assembling of the stripping guides and of the snake guides (this step
can be postponed and be the last one)
Better still is this video on Youtube: a Korean rod maker (selling rods about $350;...). Basically all steps are there. It's in the detail and in the rod taper design and in the tempering the difference between a good and a poor rod. Which is impossible to see from a video. Cast the rod and you will see what I mean...
While here is another video with Gabriele Gori (founder of the Italian Bamboo Rodmakers, IBRA, with Alberto Poratelli) straightening a bamboo node.
Most bamboo fishing rods are traditionally made
in an an hexagonal cross-sectional shape that means that the rod blank is made
of 6 strips in all its length - see the drawing below - and made of 2 or 3 sections:
the butt, the tip and the middle section if present. Modern cane rods are generally
short, 6 to 9 feet - 6 1/2 to 7 1/2 most frequently. Older fishing rods could
be more than 10 feet long and were considerably heavier.
That's why I mention 24 strips: you will use the best 12 strips and keep the
others for replacement in case you brake or damage one strip during your work
or need to make an extra rod tip.
Traditionally, bamboo fly fishing rods can be in 2 or 3 pieces attached together
with metallic ferrules at the ends. It's customary to some rodmaker to make
a spare
rod tip (but bamboo fishing rods are very resistent, you can even drive a car
on it). It's also very important at the moment of splitting the bamboo culm
not to mix up the strips with those of other bamboo culms around.
Similarly you should also mark the bottom of the strip in order to know what
is "bottom" and what is "top", hence the coloring of the lower part of the
culm section: you want to make a rod following the natural directions of the
SAME bamboo fibers, don't you? As logical this may sound, I have seen a respected
company not following this fundamental rule and making their expensive bamboo
fishing rods from just any strip they would get from their chain operation!
By the way, the scientific name
of this magnificent grass plant (bamboo IS a grass!) is Arundinaria
Amabilis (ok, the new, correct scientific name is "Pseudosasa
Amabilis" but
the former name is widely used in bamboo rod making) and it must be of the
best quality in order to have te best fibers for the best quality rods. Here
I try to show you how to see quality in a culm.
Of course there are many books today relating to the craft of bamboo rod
making,
too. I may here suggest three important ones:
The first book by E.Garrison is universally recognized as the most authoritative
book on bamboo rod making but it's probably not the best book to start with
if you just want to make your first rod. Mr Garrison was an engineer and applied
his knowledge for the first ever theory on taper
design. An excellent reference and a "cult" book for any serious bamboo
rodmaker.
The second book, by W. Cattanach is perhaps the best choice for beginners
rodcrafters because it's affordable and well and clearly written.I got a positive
feedback from this book from my rodmaking mentors and friends.The Amazon link
let you also "look inside" the book to get an idea of the content.
Rolf Baginski's book is very recent and most probably the most complete and
updated book on the subject of bamboo rod making in Europe, covering the history
of
handmade bamboo fishing rods, step-by-step illustrated instructions and personal
impressions.
Quality
comes at a price and the book (hardcover only) has a higher price, though.
Excellent book in all aspects! Mine also comes with a personal dedication by
Rolf!
Making bamboo fishing rods is not too difficult, yet to master it is
by no means easy and even the most experienced professional bamboo
rodmakers do not have any problem to admit that they are still learning
their trade.
Each rod which you make will be different from the previous one!
Tip!
Now, let me just give you a tip on safety. The first think I bought before
starting making my first bamboo rod was...a pair of gloves! Bamboo fibers
are very very sharp and can cut through your skin like a surgeon knife. Always,
handle bamboo with gloves on in your bamboo rod making sessions! More
bamboo rod makig tools here!